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A Balancing Act of Power

After calculating your rack’s expected power load, it’s all a balancing act!

Everything in the server world is getting smarter and faster, and this includes one of the basic parts of the server: the Power Supply Unit (PSU).

Power supplies were once a simple set of transformers and filters. Today, they are an intelligent switching and monitoring unit with their own firmware. This leads to some interesting and unforeseen issues when designing the power feeds to a rack.

Here are some things to ask and take into consideration:

  • Are the rack feeds to be a Primary/Primary arrangement or a High Availability Primary/Redundant configuration?
  • How many servers and devices are single-corded or dual-corded?
  • Have you selected Power Distribution Units (PDU) with enough outlets to supply all the devices in the rack and the correct number of circuit breaker banks protecting the outlets?
  • When using dual-corded equipment in a Primary/Redundant configuration, have you balanced out your Swing Load?
  • Are the PSUs in your equipment the older style, designed to supply half the load from each, or are they of a newer design where one provides the entire load and the other sits in standby?

The first items are relatively simple to figure out.

Every rack has two power feeds from diverse sources. Each feed has its own PDU and associated safety circuit breakers to provide power to your equipment.

Primary/Primary arrangements are usually used with single-corded equipment where you can afford to lose power to anything plugged in should an outlet bank or main breaker trip. Primary/Primary can pack a lot of power in to a small space at the expense of providing no critical redundancy. Primary/Primary indicates you can draw up to 80% of the rated main breaker for each feed.

In the case of Primary/Redundant, where each piece of equipment has at least 2 power supplies, each PSU is connected to a separate PDU and feed. This keeps the equipment running in case a PDU fails or a breaker trips. During a failure, there is a “Swing Load” as the equipment load shifts from using both PDUs to only one. Correctly-designed rack feeds for a Primary/Redundant arrangement are sized so that one PDU can supply the entire rack load to keep your critical equipment running. This is accomplished by intentionally loading no more than 40% per feed so that if one fails, the other can take the entire swing up to 80%.

We want to minimize Swing Load whenever possible. During a failure, as the power draw shifts all at once, it can overtax the remaining PDU. Swing Load in a poorly designed rack feed could cause the remaining feed to trip its breaker and fail as well, taking down the entire rack.

In the past, dual-corded servers would draw power from their two PSUs in a balanced fashion: 50% from one and 50% from the other. Hooking one PSU to one power feed and the other PSU to the second power feed provided redundancy in case of failure. If one PSU failed or the electrical feed from the PDU failed, then the server would draw 100% from the remaining PSU.

To improve power supply efficiency, some manufacturers have redesigned intelligent PSUs. Instead of drawing 50% from each, the intelligent PSU places the entire load on one while running the other in standby—warmed up but not providing any current unless the first PSU fails.

We recently powered up a new rack with over 40 dual-corded servers with intelligent PSUs. It produced a graph like this from its two power feeds:

Dual power feeds to the rack. Top graph to the first PDU, bottom graph to the second PDU.

We placed all of the left side PSU on one PDU, and all of the right side PSU on the other PDU—a common, clean rack design.

You can see that about 11:00 on the graph, as the servers were turned on, they all started drawing their main load from the upper feed as all the PSU on one side went live. The other PSU went to standby, and all of them were connected to the lower feed, which showed no increase in power usage at all.

While the total power load was still well within the design rating for the rack, it was not balanced at all. If the upper PDU or its feed were to fail, the entire rack load would swing to the bottom feed. All 8 kilowatts would transition from one feed to the other in a fraction of a second.

To minimize any potential for future trouble with the swing load, we shut down and swapped the AC line cords for half of the servers in the rack. This placed half the favored PSU on one feed and half on the other, thus evening out the draw across both feeds and reducing the Swing Load by half should either side fail.

You can see that in the graph at 13:00 on.

Now the maximum Swing Load is only 4 kilowatts. This would not have been an issue with the old style PSU that draw equally from both sides, as the results would have been the same.

Best practice dictates keeping Swing Load to a minimum, as it takes a good deal of stress off the PDUs during failures. There will be enough alarms sounding when an entire rack of servers report loss of half their expected power that you don’t need the added worry of will the remaining feed hold up until the failure can be rectified.

Here’s another observation from the Operations crew: Make sure your network routers, firewalls, and load balancers are dual-corded as well. Keeping dual-corded servers running but unable to communicate when the single-corded router loses power is a bummer.

The better the balance of the rack loads, the better the rack will behave!

ServerCentral engineers can help you correctly size power requirements for your racks and assist in spec’ing and supplying the correct PDUs for your needs. Just email sales@servercentral.com.

Topics: Power Data Center

Determining Power Requirements

One of the hardest concepts when considering data center colocation is determining how much power equipment needs. There are many ways to find out, but no matter what method you use, all computations involve three electrical concepts:

  • Current (amps)
  • Voltage (volts)
  • Electrical power (watts)

How do they help you calculate power draw?

They’re applied to a simple formula:

amps * volts = watts

This formula determines how much energy a piece of equipment uses at a given moment.

Method #1: Meters and Faceplates

faceplate Faceplate

In much of today’s modern power distribution equipment, a built-in meter displays the usage of power. Manufacturers are also required to display acceptable voltage ranges and amps drawn per load on the faceplate of the equipment:

power req PDUs

In the PDU's LCD readout, you see can see both the primary and redundant PDUs are pulling 9 amps.

Modern IT equipment like this usually accepts voltage ranges from 100-240 V and is compatible with both 120 V and 208 V power. These particular PDUs are APC AP7941, which are rated for up to 30 A on 208 V circuits (80% of 30 A according to the National Electrical Code for safety reasons). Because we know that the equipment that’s plugged into the PDUs are pulling 9 amps, we can plug the values into the formula:

9 amps * 208 volts = 1,872 watts

NOTE: The reason that we use only one of the 9 A values is due to how primary and redundant power are configured. Primary and redundant power means two or more power supplies from different sources of power. Because the PDUs have the same gear connected to each, they should draw the same amount of power. When planning for power redundancy, each circuit (primary and redundant) must be sized to handle the total load of both in case of failure.

We find that the cabinet’s equipment is pulling 1,872 watts (almost 1.9 kilowatts). Make sure to leave room for “power creep,” as all IT equipment consumes more power over time.

Method #2: Hardware Lists

If you don't have a PDU with amp readouts, you can determine power requirements using a complete hardware list. You'll have to research the manufacturer power specifications for each piece of equipment to determine:

  • What is the CPU/RAM/HDD/SSD configuration of the equipment?
  • The purpose of the equipment (DNS, database, application server, web server)
  • The age of the equipment (newer equipment will have more efficient power supplies)
  • Special requirements like “Power-over-Ethernet” (common with network switches)

For example, assume a customer lists the following pieces of equipment:

  • 1 Juniper EX4200-48T switch
  • 1 FortiGate Fortinet 310B firewall
  • 4 Dell PowerEdge R420 servers

After looking up the manufacturer specifications, we find:

  • Juniper EX4200-48T has a 320 watt rated power supply
  • FortiGate Fortinet 310B has an average power consumption of 136 watts and can draw a max of 5-3 amps across 100-240 volt systems
  • Dell PowerEdge R420 has a 550 watt rated power supply

To determine the maximum power usage at any one time, we calculate:

320 watts + (3 amps * 120 volts) + (4 * 550 watts) = 2880 watts

The maximum amount of power that these six pieces of equipment can consume at any one time is 2880 watts, however IT equipment rarely reaches its maximum power limit. Even though the exercise above calculated “maximum power usage at a given time," it did not take other variables into consideration.

Knowing the maximum power required provides a base to factor in how the equipment is used and how much real-world power needs to be provisioned.

At ServerCentral, we're committed to providing 100% uptime on power (and bandwidth!), and part of our unblemished success at doing so is the depth of discovery and analysis that our sales engineers undertake.

All it takes is a basic formula to right-size power requirements.

Topics: Power Products and Services